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Schaefer's
New Mainsail Furler "Answers All Your
Questions" |
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Q: Why put a mainsail
furler on your boat? |
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A: Contemporary
mainsail furlers allow you to:
- Shorten sail without leaving the safety
of the cockpit.
- Choose any amount of mainsail area,
without the limitations of reefing grommets
and cringles.
- Dispense with the clutter of multiple
reefing lines and lazy jacks.
- Store the mainsail without the labor
of rolling, flaking, attaching sail ties,
and bending on a sail cover.
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Q: What are the different
types of mainsail furling & reefing systems? |
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A: The old style, jiffy
reefing, requiring two or more people to reef
sail on top of the boom, stores the main under
a canvas cover. You must leave the cockpit
to reef, douse, and cover the mainsail. New
reefing and storage systems reef or store
the main by rolling it onto a thin, strong
tube called a mandrel. The mandrel may be
either boom or mast located. Both systems
offer tremendous safety advantages because
you don't have to leave the cockpit to shorten
or store the mainsail. |
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Q: Schaefer stores the mainsail
in the boom. Why? |
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A: We believe it's a
superior location. Schaefer studied the whole
problem of mainsail furling, reefing and storage
with an open mind. After long design and engineering
studies, we found that there can be numerous
recurring problems with in-the-mast furlers:
- In-the-mast mainsails cannot use battens;
consequently, mainsails tend to flog and
age prematurely.
- Without battens, increased wind produces
a hollow, boat slowing leech.
- You cannot utilize modern mainsail
design where fully battened sail area
well aloft greatly increases sailing power
and speed.
- Increased weight aloft, with the mandrel
and bearing system extending to the mast's
top, disturbs the natural righting action
of a sailboat.
- Increased windage from either "on
the mast" or "in the mast"
designs.
- Increased compression from forces exerted
when sail is unfurled.
- Higher center of effort in reefed sail,
with resulting greater heel.
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Q: What are the advantages
of Schaefer's boom furfing? |
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A: Schaefer's boom
furler simplifies and improves sail shape,
reefing and storage.
- With a fully battened main, your on
the wind performance increases.
- You can cut your main for a fuller roach,
thus increasing over all speed and, especially,
light air performance.
- During reefing or storage, flat battens
lie parallel to the boom, efficiently
rolled up with the sail.
- Boom reefing places the mainsail's furled
weight low, with the boat's natural righting
motion undisturbed.
- The mast takes on no increased cross
section area, and no increased windage.
- Mast compression does not increase;
raising and lowering loads are borne by
halyards, sheaves, winches and line stops.
- Service is simplified because all moving
parts are at boom level.
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Q: What makes Schaefer boom
furlers better? |
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A: First, a little
background - we invested four years in design,
engineering and materials evaluation to
produce the most advanced, trouble free
mainsail furler available anywhere. We were
determined to produce a system that would
operate perfectly right out of the box,
and extensive testing while sailing on small,
medium and large boats (32 to 50 (feet)
indicates we were right on the mark.
Specifically, our design team developed:
- The Receptacle Sail Track, a robust
and highly u.v. resistant track.
- Holds full length battens at the precise
distance from the mast for stowing on
our boom enclosed mandrel.
- The unique feeder design which transfers
the battened sail precisely from the bottom
of the Receptacle Sail Track to the mandrel,
ensuring that each batten does not creep
forward, but lines up perfectly on the
mandrel. During the furling operation,
a boom can rise or fall ten degrees without
affecting sail alignment.
- A high tensile boom extrusion, manufactured
initially to match your boat size to 50
feet is now available. This extrusion
is specially designed with a nearly flush
"T" track to accept vang, mainsheet,
and preventer fittings.
- An integrated, powerfully articulated
relationship of moving parts, where design
fundamentals are superb. Every part of
the furling boom swings on the same axis,
and each part is integrated with another
in the cleanest, most direct possible
way.
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Q: What about reefing when
you're under sail? |
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A: Simplified reefing
under sail is one of the Schaefer Boom Furler's
greatest advantages. You can reef on any point
of sail, without leaving the cockpit, without
bringing the boat into the wind, and without
losing either your steerage or bearing. |
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Q: How does the boom furler
work? |
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A: Raising the mainsail
is no different from what you've always
done: attach the main halyard shackle to
the headboard of the mainsail and winch
it up. (Schaefer's furler works best with
a cabin top mounted, self tailing winch
and two rope clutches or line jammers.)
As you raise the mainsail, a specially designed
internal furling drum at the end of the
boom winds on a length of braid-on-braid
furling line about the diameter of a regular
genoa furling line.
Simply cleat down the reefing line when
your mainsail gets to desired height, and
then set the tension of the main halyard
with the self tailing winch. It's as simple
as that.
- Remain on your desired bearing, and
ease the main sheet to luff your mainsail
slightly.
- Attach the furling line to the self
tailing winch, and uncleat the main halyard.
As you winch down the mainsail with the
furling line, keep a slight, hand controlled
tension on the main halyard to ensure
an even "wrap" as the boom mandrel
rolls up the mainsail.
- When the mainsail is furled to the desired
height, cleat off the furling line. Then
re-tension the mainsail with the main
halyard.
Q. That's all there is to it?
A: Yes.
Q: What about unusually windy conditions?
A: There's no difference in the procedure. |
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Q: Doesn't the mandrel develop
more friction when you reef in a strong wind? |
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A: It does, but Schaefer
has installed double races of oversize Torlon
bearings on each end of the mandrel to handle
increased side loads. In Schaefer's "angular
contact" design all four bearing races
load up at the same time, thus dissipating
friction |
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Q: What about maintaining
these bearings in a marine environment? |
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A: The races are open,
so you can just flush them out with fresh
water every few months. The bearing material,
Torlon, requires no lubrication. |
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Q: Does Schaefer's furling
boom weigh more than a regular boom? |
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A: Yes, about twice
as much, depending on your original equipment.
But Schaefer has designed and engineered
every part to handle this weight easily.
Key components are:
- The universal gooseneck pin, made from
massive, oversized Type 316 stainless
steel bar stock, designed to handle a
jib in very heavy weather.
- Robust gooseneck attachment wings and
a rugged, load bearing gooseneck fixture,
to provide three-point attachment of the
gooseneck fitting to the mast.
- Twelve stainless steel bolts tapped
into your mast to secure the gooseneck
fitting.
- A spring loaded vang to support the
boom and flatten the mainsail.
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Q: What other materials
are used? |
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A: We drew on cutting
edge materials and manufacturing technologies
developed in well over a decade of making
highly successful Schaefer headsail furling
systems, numbering in the tens of thousands,
worldwide.
Specifically:
- Schaefer's furling boom features the
same trouble free, oversized Torlon bearings
as our headsail furler.
- Unlike our competitors, Schaefer uses
no metal castings anywhere in its mainsail
furling system. Every metal part is extruded
or machined from Type 6061 T6 aluminum
or stainless steel.
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Q: Can I use my old mainsail
with a Schaefer boom furling system? |
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A: It depends on the
design and condition of the sail. If it's
fully battened and in very good to excellent
condition, maybe. But since reconfiguring
the foot, lining up batten pockets parallel
to the boom, adding material to the roach,
attaching a new luff tape, and installing
a new headboard, it may be cost effective
to order a new main. |
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Q: What about storing the
sail? |
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A: Schaefer's boom
furler makes it an exceptionally easy, one
person operation:
- Winch down the furling line until the
main is fully enclosed by the boom. Because
you require no sail ties or sail cover,
dodgers present no physical obstacle to
securing the mainsail.
- Slide in a 2 inch wide Sunbrella cover
(your sailmaker can supply) in the special
grooves in the top of the boom.
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Q: What about safety: does
Schaefer's boom furler make a real difference? |
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A: Absolutely. With
old style jiffy reefing shortening the main
in heavy air requires seven steps:
- Bring boat into the wind
- Ease mainsheet.
- Ease vang.
- Tighten topping lift (a winch operation
on larger boats.)
- Release tension on main halyard.
- Lower mainsail (requires leaving the
cockpit.)
- Attach tack grommet to the tack horn
(requires leaving the cockpit)
- Re-tension main halyard (a winch operation
on larger boats.)
- Trim clew reef line (a winch operation
on larger boats.)
In a seaway, these operations are complicated
by the pitching of the boat, and safety problems
often occur when a sailor loses a grip on
the mast in foul weather or fails to keep
clear of the oscillating boom. Schaefer's
boom furler allows the boat to remain on course,
thus preventing most of the yaw and pitching
connecting with old style reefing. Operations
are reduced from nine to four.
- Ease the main sheet.
- Release tension on main halyard.
- Winch down furling line until mainsail
is at the desired height.
- Retension main halyard with the same
winch.
All operations can be carried out by a
single person from within the safety of
the cockpit. Risk reductions begin on the
first day you install Schaefer's boom furler. |